Ubumenyi bwinshi butunganijwe, gukata robotic nziza

Gukata robotike yibikoresho bisaba ibirenze itara ryometse kumpera yukuboko kwa robo. Kumenya inzira yo guca plasma nurufunguzo.
Abahingura ibyuma hirya no hino mu nganda - mu mahugurwa, imashini ziremereye, kubaka ubwato hamwe n’ibyuma byubaka - baharanira kuzuza ibyifuzo bitangwa mugihe kirenze ibyangombwa bisabwa.Bahora bashaka kugabanya ibiciro mugihe bahanganye nikibazo gihoraho cyo kugumana imirimo yubuhanga.Ubucuruzi ni ntabwo byoroshye.
Byinshi muribi bibazo bishobora guturuka kubikorwa byintoki bikigaragara cyane muruganda, cyane cyane iyo gukora ibicuruzwa bigoye nkibikoresho byo mu nganda, ibyuma byubatswe byubatswe, hamwe nu miyoboro hamwe nigituba. Ababikora benshi bakoresha 25 kugeza 50% byabo igihe cyo gutunganya ibimenyetso byerekana intoki, kugenzura ubuziranenge, no guhindura, mugihe igihe cyo gukata nyirizina (mubisanzwe hamwe na oxyfuel cyangwa intoki zifata intoki) ni 10 kugeza 20%.
Usibye igihe cyakoreshejwe nuburyo bukoreshwa nintoki, ibyinshi muribi bikorwa bikorerwa ahantu hatari hake, ibipimo cyangwa kwihanganira, bisaba ibikorwa byisumbuyeho nko gusya no gukora, cyangwa bibi, Ibikoresho bigomba gukurwaho. Amaduka menshi yitangira nkuko hafi 40% yigihe cyose cyo gutunganya kuriyi mirimo yo hasi-imyanda.
Ibi byose byatumye inganda zigenda zitera imbere.Ububiko butangiza ibikorwa byo gukata intoki kubice bigoye cyane byashyizwe mubikorwa bya robotic plasma yo gukata kandi ntibitangaje kubona inyungu nini.Iki gikorwa gikuraho imiterere yintoki, nakazi ko byafata abantu 5 amasaha 6 birashobora gukorwa muminota 18 gusa ukoresheje robot.
Mugihe inyungu zigaragara, gushyira mubikorwa robotike yo gukata bisaba ibirenze kugura robot hamwe numuriro wa plasma.Niba utekereza gukata robotic plasma, menya neza ko ufata inzira yuzuye ukareba inzira zose zagaciro. Byongeye kandi, korana na uruganda-rwahuguwe na sisitemu yunvikana yunvikana kandi yunvikana tekinoroji ya plasma nibice bya sisitemu nibikorwa bisabwa kugirango ibisabwa byose byinjizwe mubishushanyo bya batiri.
Tekereza nanone kuri software, twavuga ko ari kimwe mu bintu byingenzi bigize sisitemu yo gukata robotic iyo ari yo yose.Niba washoye muri sisitemu kandi software igoye kuyikoresha, bisaba ubuhanga bwinshi bwo gukora, cyangwa urabisanga bifata umwanya munini wo guhuza robot no gukata plasma no kwigisha inzira yo guca, urimo guta amafaranga menshi.
Mugihe porogaramu yo kwigana ya robotic isanzwe, ingirabuzimafatizo za robotic zo mu bwoko bwa robotic zikoresha ingirabuzimafatizo zikoresha porogaramu za robo za interineti zizahita zikora porogaramu za robo, kumenya no kwishyura indishyi, no guhuza ubumenyi bwo gutema plasma. Kwinjiza ubumenyi bwimbitse bwa plasma nibyingenzi. Hamwe na software nkiyi , gutangiza ndetse na robotike igoye cyane yo gukata porogaramu iba yoroshye cyane.
Plasma yo gukata ibintu byinshi-bisaba ishusho ya geometrie idasanzwe. Koresha itara rya geometrie ikoreshwa muburyo busanzwe bwa XY (reba Ishusho 1) kumiterere igoye, nkumutwe wumuvuduko wumuvuduko, kandi uzongera amahirwe yo kugongana. Kubwiyi mpamvu, itara rifite impande enye (hamwe nigishushanyo “cyerekanwe”) gikwiranye no gukata imiterere ya robo.
Ubwoko bwose bwo kugongana ntibushobora kwirindwa hamwe n'amatara maremare yonyine.Igice cyigice kigomba kandi kuba kirimo impinduka zuburebure bwaciwe (ni ukuvuga itara ryaka rigomba kuba rifite icyerekezo cyakazi) kugirango wirinde kugongana (reba Ishusho 2).
Mugihe cyo gutema, gazi ya plasma itembera mumuriro mucyerekezo cyerekezo cyumuriro.Iki gikorwa cyo kuzunguruka cyemerera imbaraga za centrifugal gukuramo ibice biremereye biva mumurongo wa gazi bikagera kuruhande rwumwobo wa nozzle kandi bikarinda inteko yumuriro. umuvuduko wa electron zishyushye.Ubushyuhe bwa plasma bugera kuri dogere selisiyusi 20.000, mugihe ibice byumuringa byumuriro bishonga kuri dogere selisiyusi 111.Ibintu bikenera gukingirwa, kandi urwego rukingira ibice biremereye rutanga uburinzi.
Igicapo 1. Imirasire yumuriro isanzwe igenewe gukata ibyuma.Gukoresha itara rimwe murwego rwinshi rwongera amahirwe yo kugongana nakazi.
Kuzunguruka bituma uruhande rumwe rwaciwe rushyushye kurenza urundi. Amatara hamwe na gazi izunguruka yisaha mubisanzwe ashyira uruhande rushyushye rwo gukata kuruhande rwiburyo bwa arc (iyo urebye hejuru yerekeza mu cyerekezo) .Ibyo bivuze ko the injeniyeri itunganya ikora cyane kugirango yongere uruhande rwiza rwo gukata hanyuma akeka ko uruhande rubi (ibumoso) ruzaba rusenyutse (reba Ishusho 3).
Ibiranga imbere bigomba gukatirwa mu cyerekezo cyerekeranye nisaha, hamwe nuruhande rushyushye rwa plasma ugakora isuku kuruhande rwiburyo (igice cyuruhande) .Ahubwo, perimetero yikigice igomba gucibwa muburyo bwisaha.Niba the gukata itara mu cyerekezo kitari cyo, irashobora gukora taper nini mugace kaciwe kandi ikongera dross kuruhande rwigice. Byibanze, ushyira "gukata neza" kumutwe.
Menya ko kumeza menshi ya plasma yamashanyarazi afite ubwenge bwubatswe mubugenzuzi bwerekeranye nicyerekezo cyo gukata arc.Ariko mubijyanye na robo, ibyo bisobanuro ntabwo byanze bikunze bizwi cyangwa byunvikana, kandi ntibirashyirwa mubikoresho bisanzwe bya robo - ni ngombwa rero kugira software ya software ikora kuri interineti hamwe nubumenyi bwimikorere ya plasma.
Icyerekezo cyumuriro gikoreshwa mu gutobora ibyuma kigira ingaruka itaziguye yo guca ibintu bya plasma.Niba itara rya plasma ryatoboye urupapuro mugukata uburebure (hafi yakazi), gusubiramo ibyuma byashongeshejwe birashobora kwangiza byihuse ingabo na nozzle.Ibisubizo bivamo kugabanura ubuziranenge no kugabanya ubuzima bukoreshwa.
Na none, ibi ntibikunze kubaho mumpapuro zo gukata ibyuma hamwe na gantry, nkuko urwego rwohejuru rwubuhanga bwumuriro rumaze kubakwa mugenzuzi.Umukoresha akanda buto kugirango atangire urutonde rwa pierce, rutangiza urukurikirane rwibyabaye kugirango uburebure bukwiye. .
Ubwa mbere, itara rikora uburyo bwo kwiyumvisha uburebure, mubisanzwe ukoresheje ikimenyetso cya ohmic kugirango umenye ubuso bwakazi.Nyuma yo gushyira isahani, itara ryakuwe mubisahani kugeza murwego rwoherejwe, aribwo intera nziza ya plasma arc kwimura ku gihangano. Iyo plasma arc imaze kwimurwa, irashobora gushyuha rwose.Muri iki gihe itara ryimukira mu burebure bwa pierce, ni intera itekanye kuva ku kazi kandi kure cyane yo kuva ku bikoresho byashongeshejwe. Itara rikomeza ibi intera kugeza plasma arc yinjiye rwose mubisahani. Nyuma yo gutinda kwa pierce birangiye, itara ryamanuka ryerekeza ku cyuma gitangira gukata (reba Ishusho 4).
Na none kandi, ubu bwenge bwose bwubatswe mububiko bwa plasma bukoreshwa mugukata impapuro, ntabwo bugenzura robo. Gukata robot nabyo bifite urundi rwego rugoye.Gucumita muburebure butari bwiza nibibi bihagije, ariko iyo ukata imiterere myinshi-axis, itara ntishobora kuba mubyerekezo byiza kubikorwa byakazi hamwe nubunini bwibintu.Niba itara ridafite perpendikulire hejuru yicyuma gitobora, bizarangira uciye igice kinini cyane kuruta ibikenewe, guta ubuzima bwakoreshejwe.Ubundi, gutobora igihangano gikubiyemo. mu cyerekezo kibi kirashobora gushyira inteko yumuriro hafi yumurimo wakazi, ikagaragaza gushonga no gutera kunanirwa imburagihe (reba Ishusho 5).
Suzuma porogaramu yo gukata ya robotic irimo no kunama umutwe wumuvuduko wumuvuduko. Kimwe no gukata impapuro, itara rya robo rigomba gushyirwa kuri perpendikulari hejuru yibintu kugirango hamenyekane igice cyoroshye gishoboka cyo gutobora.Nkuko itara rya plasma ryegereye akazi. . .
Gutinda kwa pierce bimaze kurangira, itara ryamanuwe kugeza murwego rwo gutema.Iyo gutunganya ibintu, itara rizunguruka icyerekezo cyifuzwa icyarimwe cyangwa mu ntambwe. Kuri iyi ngingo, gahunda yo gukata iratangira.
Imashini za robo zitwa sisitemu zirenze urugero.Ibyo byavuzwe, bifite inzira nyinshi zo kugera kumurongo umwe.Ibyo bivuze ko umuntu wese wigisha robot kwimuka, cyangwa undi wese, agomba kuba afite urwego runaka rwubuhanga, haba mugusobanukirwa imikorere ya robo cyangwa imashini. ibisabwa byo gukata plasma.
Nubwo kwigisha pendants byahindutse, imirimo imwe n'imwe ntabwo isanzwe ikwiranye no kwigisha progaramu ya pendant-cyane cyane imirimo irimo umubare munini wibice bivanze buke buke.Robots ntabwo itanga iyo bigishijwe, kandi inyigisho ubwayo irashobora gufata amasaha, cyangwa ndetse iminsi kubice bigoye.
Porogaramu ya porogaramu ya robot ya Offline yateguwe hamwe na module yo gukata plasma izashyiramo ubu buhanga (reba Ishusho 7) .Ibi bikubiyemo icyerekezo cyo guca gazi ya plasma, uburebure bwa mbere bwo kumva, gutondekanya ibice, no kugabanya umuvuduko wo gukoresha amashanyarazi hamwe na plasma.
Igicapo 2. Amatara akarishye ("yerekanwe") akwiranye no gukata robotic plasma.Ariko nubwo hamwe na geometrike yumuriro, nibyiza kongera uburebure bwaciwe kugirango ugabanye amahirwe yo kugongana.
Porogaramu itanga ubuhanga bwa robo isabwa kuri porogaramu itagennye.Biyobora ubuke, cyangwa ibihe aho amaherezo ya robo (muriki gihe, itara rya plasma) ridashobora kugera kumurimo wakazi;imipaka ihuriweho;birenze urugero;kuzunguza intoki;gutahura;amashoka yo hanze;hamwe nibikoresho byogutezimbere.Bwa mbere, programmer itumiza dosiye ya CAD igice cyarangiye muri software ya porogaramu ya robot ya interineti, hanyuma igasobanura inkombe yo gutemwa, hamwe na pierce point nibindi bipimo, ukurikije kugongana nimbogamizi.
Bimwe mubikorwa byanyuma bya software ya robotike ya interineti ikoresha ibyo bita akazi-gashingiye kumurongo wa interineti.Ubu buryo butuma abategura porogaramu bahita batanga inzira zo guca kandi bagahitamo imyirondoro myinshi icyarimwe.Umushinga ashobora guhitamo inzira ihitamo inzira yerekana inzira n'inzira , hanyuma uhitemo guhindura intangiriro nimpera, kimwe nicyerekezo hamwe nubushake bwumuriro wa plasma.Programming muri rusange iratangira (ititaye kumurango wibikoresho bya robo cyangwa sisitemu ya plasma) hanyuma ikomeza gushiramo moderi yihariye ya robo.
Kwigana kuvamo gushobora kuzirikana ibintu byose biri muri selile ya robo, harimo ibintu nkinzitizi zumutekano, ibikoresho, hamwe na plasma yamashanyarazi.Birahita bibara amakosa yose ya kinematike no kugongana kubakoresha, ushobora noneho gukosora ikibazo.Urugero, kwigana birashobora kwerekana ikibazo cyo kugongana hagati yuburyo bubiri butandukanye mumutwe wumuvuduko wumuvuduko.Buri gutemagura buri murwego rutandukanye kuruhande rwumutwe, bityo rero kwihuta hagati yimitwe bigomba kubarwa kugirango bikemurwe - akantu gato, byakemuwe mbere yuko akazi kagera hasi, bifasha gukuraho umutwe hamwe n imyanda.
Ibura ry'umurimo uhoraho hamwe no gukenera abakiriya kwinshi byatumye abahinguzi benshi bahindukirira gukata robotic plasma.Ikibabaje nuko abantu benshi bibira mumazi kugirango bavumbure ibibazo byinshi, cyane cyane iyo abantu bahuza automatike badafite ubumenyi bwokugabanya plasma.Iyi nzira izakora gusa biganisha ku gucika intege.
Shyiramo ubumenyi bwo guca plasma kuva mugitangira, kandi ibintu birahinduka. Hamwe nubwenge bwa plasma bwubwenge, robot irashobora kuzunguruka no kugenda nkuko bikenewe kugirango ikore neza cyane, yongere ubuzima bwibikoreshwa.Bigabanya icyerekezo cyiza hamwe nuburyo bwo kwirinda igikorwa icyo aricyo cyose. kugongana. Iyo ukurikije iyi nzira yo kwikora, abayikora basarura ibihembo.
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Igihe cyo kohereza: Gicurasi-25-2022