6 Axis Mig Welding Robo Umuti Kumashanyarazi

Imashini ya robotic Mig gusudira ---- Itara ryumuhanda Umuhanda wo gusudira igisubizo

Ironderero

1. Ibisobanuro by'akazi

2. Incamake ya robot yo gusudira

3. Uburyo bwo gusudira bwa robo

4. Ibikoresho bya robotike Ibikoresho

5. Igikorwa nyamukuru 6. Kumenyekanisha ibikoresho

7. Kwishyiriraho, gutangiza no guhugura

8. Kugenzura no Kwemera

9. Ibisabwa Ibidukikije

10. Garanti na serivisi yo kugurisha

11. Gutanga Ku Mugereka

       Amashusho yo gusudira ya robo

1, Amakuru Yakazi

-Welding wire Diameter: Ф1.2mm

-Uburyo bwo gusudira: gusudira gazi ikingira / gusudira kwimuka

-Ubwoko bwo gusudira: ubwoko bwumurongo ugororotse, Ubwoko bwuruziga

-Gukingira gaze:99% CO2

-Uburyo bwo Gukora: gupakira intoki no gupakurura, gusudira mu buryo bwikora

-Guhuza Ikosa:≤ 0.5mm

-Isuku :urumuri rwinshi rushobora kugaragara muri weld namurwego rwuburebure bwa kabiri bwo gusudira kumpande zombi

2, Igisubizo cyo gusudira muri robo

Mu rwego rwo kunoza imikorere, ukurikije uko akazi kameze, uruganda rwa Honyen ruzatanga urwego rwimashini yo gusudira, rushobora gusimbuzwa ibikoresho bitandukanye kugirango bihuze nibicuruzwa bitandukanye.Ikibanza gikorerwamo kigizwe nicyitegererezo cya robo: HY1006A-145 robot yo gusudira, isoko yo gusudira, itara ryihariye ryo gusudira kuri robo, kugenzura amashanyarazi Inama y'Abaminisitiri na buto iller gukonjesha amazi, imyanya ibiri ikora, ibikoresho byo gukingira, uruzitiro rwo kurinda umutekano (kubishaka) nibindi ibice.

3 , Mig Welding robotic workstation Intangiriro

Arc welding robot working cell Layout

Honyen robot arc gusudira ahakorerwa

1, Sitasiyo y'akazi 1

2, Imbaraga zo gusudira

3, umugenzuzi wa robo

4, Gukonjesha amazi

5, Honyen arc gusudira Imashini, HY1006A-145

6, Umwanya

7, Sitasiyo y'akazi 2

 

small parts fixtures for   welding  robot

Ibikoresho by'amashanyarazi

industrial robot station for electic pole

Ibice by'amashanyarazi ibice 2

robotic welding solution layout

Imashini zo gusudira za robo zashizweho 1

overview for small parts fixture

Ibikoresho by'amashanyarazi Ibikoresho 3

two positioner robotic welding

Imashini zo gusudira za robo

Mig weldling robot layout

Imashini zo gusudira za robo

4. Uburyo bwo gusudira bwa robo

I. Operator yikorera igihangano kuri sitasiyo 1, Nyuma yo kuyipakira no kuyifata.Operator akanda robot yo kubika buto ya 1, hanyuma robot itangira gusudira byikora;

II.Operator yagiye kuri sitasiyo ya 2 yo gupakira akazi.Nyuma yo gupakira ibihangano, Operator akanda buto yo kubika robot 2 hanyuma agategereza ko robot irangiza gusudira;

III.Nyuma yuko robot irangije gusudira kuri sitasiyo 1, ihita ikora gahunda ya sitasiyo 2;

Ⅳ.Noneho Operator apakurura Workpiece kuri sitasiyo ya 1 hanyuma yikoreza igihangano gishya;

V. inzinguzingo zikurikiranye.

5. Ibikoresho bya robot bikoresha Ibikoresho

 

Ingingo   Icyitegererezo Umubare Ikirango Ijambo
1 1.1 Umubiri wa robo HY1006A-145 1 Gushiraho Honyen Harimo umubiri wa robo, kugenzura akabati, kwigisha programmer
1.2 Igenzura rya robo   1 set
1.3 Imbaraga zo gusudira Inkomoko   1 Gushiraho Honyen Megmeet gusudira
1.4 ikigega cy'amazi   1 Gushiraho Honyen
1.5 Amazi yo gukonjesha amazi   1 Gushiraho Honyen
2 Umwanya wa Axis HY4030 2 Shiraho Honyen 2.5m, umutwaro wa 300kg, 1.5KW yapimwe imbaraga zisohoka
3 Sitasiyo yo kugenzura amashanyarazi   2 Shiraho Honyen  
4 Igishushanyo cya sisitemu, kwishyira hamwe no gutangiza gahunda   1 Gushiraho Honyen  
5 Uruzitiro rwumutekano   1 Gushiraho Honyen Bihitamo

 

6. Igikorwa nyamukuru

Kugirango habeho gusudira ubuziranenge no gukora neza, sisitemu ya robo ifite ibikoresho byuzuye byo kwikingira hamwe nububiko bwa arc welding.Ibikorwa by'ingenzi ni ibi bikurikira:

Komeza inzira yumwimerere.

Kumenya amakosa no guhanura.Byongeye kandi, mudasobwa buri gihe Kubona amakuru yimikorere muri robo, gusesengura amakuru wabonye, ​​gusuzuma niba imikorere ya robo ari ibisanzwe, kandi uhite ukoresha kugirango akemure amakosa ari hafi.

Igikorwa cyo kurwanya kugongana.

Ububikoshingiro: mugushiraho uburyo bwo gusudira bukenewe muri porogaramu, iyi sisitemu irashobora guhita yuzuza gahunda yo gusudira hamwe no guhuza ibipimo byo gusudira.

Kwigisha no gutangiza gahunda: menya kurubuga rwa porogaramu ukoresheje kwigisha pendant.

Kudoda: mugihe cyo gusudira, robot ntishobora kumenya gusa ubwoko bwa swing welding buzengurutse hamwe na Z ubwoko bwa Z.Ibi bifasha robot kumenya imikorere ya swing welding yumukiriya ukurikije imiterere yakazi, kugirango wongere ubugari bwa weld hamwe nimbaraga zo gusudira nibikorwa byiza byo gusudira.

Kugaragaza Imiterere. gusobanukirwa neza na sisitemu ya robo no gukumira ibibazo hakiri kare.

Iyinjiza / isohoka dosiye.Porogaramu zanditswe na porogaramu yo kuri interineti idashobora kandi kwinjizwa mu micungire ya Robo, Ibi bifasha abakiriya kubika dosiye za sisitemu buri gihe, Iyo habaye ikibazo muri sisitemu ya robo, Izi backup zirashobora kugarurwa kugirango zikemure ibibazo bya robo.

7, Intangiriro y'ibikoresho

Umubiri wa robo

HY1006A-145 ni robot ikora cyane kandi ifite ubwenge.Irakwiranye na gaz ikingira gusudira no gukata porogaramu.Ibiranga nuburemere bworoshye nuburyo bworoshye.

Kubikoresho byo gusudira arc, Honyen yateguye neza uburemere bworoshye hamwe nintoki zoroheje, ntabwo byemeza gusa kwizerwa kwumwimerere, kandi inamenya imikorere myiza.

Honyen akoresha tekinoroji ya servo igezweho, ishobora kuzamura umuvuduko wogukora nukuri kwa robo, kugabanya ibikorwa byabakozi, no kunoza imikorere yo gusudira gaze ikingira no gukata.

Ibipimo bya robo

Axis Kwishura Gusubiramo Ubushobozi bwimbaraga Ibidukikije Ibiro Kwinjiza
6 10 0.08 6.5KVA 0 ~ 45 ℃ 20 ~ 80% RH (Nta Ubushuhe) 300kg Impamvu / Ceiling
Icyerekezo cyimodoka J1 J2 J3 J4 J5 J6 Urwego rwa IP
± 170 ° + 80 ° ~ -150 ° + 95 ° ~ -72 ° ± 170 ° + 115 ° ~ -140 ° ± 220 ° IP54 / IP65 (ukuboko)
Umuvuduko mwinshi J1 J2 J3 J4 J5 J6
158 ° / s 145 ° / s 140 ° / s 217 ° / s 172 ° / s 500 ° / s

Sisitemu yo kugenzura

Imigaragarire yuzuye yubushinwa kandi irashobora guhinduka mukinyarwanda hamwe na clavier yuzuye

Shyigikira itumanaho ritandukanye harimo I / O Imigaragarire, Modbus, Ethernet nibindi

Shigikira guhuza hamwe na robo nyinshi nibindi bikoresho byo hanze

Ingano nini y'amabara akoraho

Igikoresho cyo kurwanya kugongana, kurinda ukuboko kwa robo no kugabanya kwivanga

Igenzura ryimashini itanga igenamigambi ryiza

Amajana yububiko bwimikorere yimifuka nibikorwa byoroshya gahunda

Binyuze kuri SD karita, biroroshye kubika no gukoporora amakuru

Umwanya

head-tail double support positioner

Honyen Umutwe-umurizo wikubitiro inshuro ebyiri zikoreshwa muguhinduranya umurimo, gufatanya na robo, kugera kumwanya mwiza wo gusudira no kugera kubikorwa byiza byo gusudira

Inkomoko yo gusudira

Welder

Megmeet Ehave cm 500h / 500/350 yuzuye yuzuye inganda ziremereye * CO2 / MAG / MMA imashini yo gusudira ubwenge

8. Kwishyiriraho, gutangiza no guhugura

Mbere yo gutanga, sisitemu ya robo izateranyirizwa hamwe kandi igerageze neza muruganda rwacu.Umukiriya azageza ibice byabo muruganda rwacu rwo gusudira no kubanza kubyemera mbere yo gutanga.Mugihe cyo kwakirwa, abakoresha abakiriya bazahabwa amahugurwa yambere ya tekiniki.

Gahunda yo kwishyiriraho nibisabwa tekinike bizashyikirizwa abakiriya iminsi 15 mbere yo kwishyiriraho, kandi umukiriya agomba kwitegura mugihe gikwiye.Isosiyete yacu izohereza injeniyeri gukora sisitemu no gutangiza kurubuga rwabakoresha.Mugihe umukiriya akora ibishoboka byose kugirango akore imirimo ihagije, igihe cyo gutangiza gahunda, amahugurwa y'abakozi kugeza kubigeragezo rusange ntibishobora kurenza iminsi 10.Isosiyete yacu ihugura abakoresha porogaramu ya robo, gukora no gufata neza abakiriya, kandi abahugurwa bagomba kugira ubumenyi bwibanze bwa mudasobwa.

Mugihe cyo kwishyiriraho no gutangiza, umukiriya agomba gutanga ibikoresho nkenerwa nkibikoresho byo guterura, forklift, insinga, imyitozo yingaruka, nibindi, kandi agatanga ubufasha bwigihe gito mugihe cyo gupakurura no kwishyiriraho.

Isosiyete yacu ishinzwe kuyobora, kwishyiriraho, gutangiza ibikoresho no guhugura abakoresha.Isosiyete yacu ishinzwe kubungabunga no gukora imyitozo.Operator azakora kandi abungabunge ibikoresho wenyine.Ibirimo guhugura: ihame ryimiterere yibikoresho, gukemura ibibazo byamashanyarazi bisanzwe, kumenyekanisha amabwiriza yibanze ya progaramu, ubuhanga bwo gutangiza gahunda hamwe nuburyo bwo gutangiza ibice bisanzwe, kumenyekanisha no kwirinda ibikoresho bikoresha ibikoresho, imyitozo yibikoresho, nibindi.

9. Kugenzura no kwemerwa

Mbere yo kwemererwa bikorwa muri sosiyete yacu yitabiriwe nabakozi bireba impande zombi.Mugihe cyo kubanza kwakirwa, ibihangano bizageragezwa hakurikijwe ukuri kwakazi gutangwa nabakiriya, Gusa ibihangano byujuje ibyangombwa bizasudwa, kandi raporo yikizamini kibanziriza iyakirwa.Nyuma yo kwemererwa kurangiza, Robo igomba gutangwa.Kugirango hamenyekane mbere yo kwemerwa, hazatangwa ibihangano 3 kugirango umusaruro usanzwe.

10.Ibisabwa Ibidukikije

Ibisabwa byumutekano: gaze nibice bikoreshwa nabakoresha bigomba kubahiriza ibipimo byigihugu.

Inkomoko y’ikirere igomba gushyirwa hanze, munsi ya 15m uvuye ku muriro, kandi munsi ya 15m uvuye kuri gaze na ogisijeni.Inkomoko yo mu kirere igomba gukomeza guhumeka neza kandi ikaba ahantu hakonje kure yumuyaga.

Inzira zose za gaze zigomba kugenzurwa mbere yo gukoresha robot.Niba hari umwuka uva, bigomba gusanwa kugirango harebwe ko nta kosa rihari.

mugihe uhindura igitutu no guhindura silindiri ya gazi, uyikoresha ntashobora kugira ibintu byamavuta mumaboko.

Ubushuhe bwibidukikije: muri rusange, ubuhehere bwibidukikije ni 20% ~ 75% RH (mugihe nta kondegene);Igihe gito (mugihe cy'ukwezi 1) munsi ya 95% RH (ibihe bidafite aho bihurira).

umwuka ucanye: 4.5 ~ 6.0 kgf / cm2 (0.45-0.6mpa), gushungura amavuta namazi, ≥ 100L / min

Urufatiro: imbaraga zidasanzwe zifatika ni C25, nubunini buke bwa fondasiyo ni 400 mm

kunyeganyega: irinde isoko yo kunyeganyega

amashanyarazi: gutanga amashanyarazi ibikoresho byose byakozwe mumashanyarazi na elegitoronike bifata 50Hz (± 1) na 380V (± 10%) ibyiciro bitatu bya AC voltage kugirango habeho ishingiro ryambere ryamashanyarazi.

Kuri serivisi zitangwa nabakiriya:

imyiteguro yose ikenewe mbere yo gutanga, nka fondasiyo, imirimo yo gusudira ikenewe, gutunganya ibikoresho bifasha, nibindi.

gupakurura no gutwara abantu kurubuga rwabakiriya.

11. Garanti na serivisi yo kugurisha

Igihe cya garanti yamashanyarazi yatanzwe ni amezi 12.

Igihe cya garanti yumubiri wa robo ni amezi 18.

Mugihe byananiranye cyangwa byangiritse mugukoresha bisanzwe kandi ibikoresho biri mugihe cya garanti, isosiyete yacu irashobora gusana cyangwa gusimbuza ibice kubusa EXW (usibye ibikoreshwa, ibikoresho byo kubungabunga, imiyoboro yumutekano, amatara yerekana nibindi bikoresho byagenwe na sosiyete yacu).

Kubice byangiritse bidafite garanti, isosiyete yacu isezeranya ubuzima busanzwe bwa serivisi nigiciro cyo gutanga ibice byoroshye, kandi ibikoresho bifite umuyoboro uhoraho wibikoresho kugeza kumyaka itanu.

Mugihe cyigihe cya garanti, isosiyete yacu izakomeza gutanga serivisi yishyuwe ubuzima bwose kandi itange inkunga yubuhanga hamwe nibikoresho bikenerwa.

12. Gutanga Ku Mugereka

Igishushanyo cyo kwishyiriraho: ibishushanyo mbonera byubaka ibikoresho byo gushushanya ibikoresho

Igishushanyo mbonera: ibishushanyo n'ibikoresho

Igitabo: imfashanyigisho y'ibikoresho, imfashanyigisho hamwe nigitabo gikora

Ories ibikoresho: urutonde rwogutanga, icyemezo hamwe namakarita ya garanti.